Filling Methods by Cozzoli machines

For almost a century, Cozzoli Machine Company has provided technologically advanced machinery for the packaging industry. Till today Cozzoli has developed a variety of filling methods to meet your production goals.

Cozzoli offers inline or rotary filling with piston, peristaltic pump, diaphragm pump or time pressure technology. Choose continuous or intermittent motion, stand alone or monoblock configuration. Every Cozzoli filler provides unmatched ease of container handling and change-over. Provided below are the different Filling Methods that can be carried out with Cozzoli filling machines.

 

Fill – to – Level

Fill-to-Level fillers are especially suited for thin and foamy products, like cleaning solutions for example. These fillers compensate for variations in container volume while retaining cosmetic fill accuracy. All of this fillers operate on the principles of gravity, pressure and vacuum.

 

Time Pressure

Time Pressure filling is accomplished by controlling the flow of the product through the tubing. By design, the product stays in the manifold that feeds the tubes. A computer calculates the product flow time needed based upon manifold pressure, nozzle size and target fill volume.

 

Piston Filling

The Piston fillers can have industrial and aseptic applications. Piston fillers are ideally suited for filling a diverse range of products. These fillers are ruggedly designed yet precisely built for long trouble free operation. The piston product viscosity range can be from 1 to 100K centipoises and with slight customization even above that.

 

Peristaltic Pump

Peristaltic pump is a system where nothing but the tube touches the fluid eliminating the risk of the pump contaminating the fluid or the fluid contaminating the pump. The complete closure of the hose, which is squeezed between a shoe and the track gives the pump its positive displacement action preventing backflow and eliminating the need for check valves when not in operation.

 

Diaphragm Pump

Diaphragm Pump fillers are suited for corrosive chemicals, abrasive materials and delicate liquids. These are also used with blood, insulin and plasma filling systems. The Diaphragm pump is a completely enclosed system that eliminates air bubbles on small fills and features accurate repeated fills.

 

Rotary Time Pressure

Time pressure fillers are well suited for filling heavy viscosity products. The nozzle is open to the product for a specified amount of time to achieve proper fill volume. Proper fill is dependent on three critical areas: time of fill, pressure of the flow and filling speed.

 

Vacuum Powder

This totally enclosed system removes the possibility of product contamination. Fill volume of each piston can be independently adjusted during operation. Two to sixteen stations are available. Multiple dose fills are ade possible by simply setting the preferences on the micro-processor. This also provide a solution to product loss due to dusting issues that is virtually eliminated.

 

Call 800-829-5741 to inquire about pricing and to obtain additional info on the different filling and pumping systems developed by Cozzoli.

Pentafill A25 on exhibit at Packexpo 2018

Stop by LF of America’s booth at this year’s Pack Expo in Illinois to see the Lameplast Group state of the art machine in the single dose units filling and packaging. Not only can the Lameplast Group boast an original pack, but also innovative filling technologies, now specifically conceived for sterile filling.

Top of the range is the brand-new model Pentafill A25 that was unveiled in November 2017. It is an automatic filling and sealing machine specifically designed to work in a sterile environment, capable of processing single-dose capacities from 0.3 ml to 10 ml for medium production runs. Versatility is a key feature of this machine, as matter of fact it can be easily connected to any existing packaging line. Moreover it is suitable for small rooms and very easy to maintain. It could incorporate a laminar flow system to ensure sterile filling during operation, as in the new Pentafill A15L.

The Group can today offer its customers seven types of semi-automatic or automatic single-dose units filling and sealing machines, ideal for small and medium productions. All seven models are available in a standard version but may also be adapted and customised as desired. Thanks to its high technological knowhow and the possibility of tailor-made solutions, Lameplast group can satisfy the needs of demanding customers worldwide.

LF of America will be setting base at Booth: W-879 and the Pentafill A25 will be displayed and set to be in operation for Demo Purposes. Interested in scheduling a meeting with some of LF’s product specialists during the expo, just give us a call and we’ll set a meeting on the agenda.

Bellows Bottle Filler and Capper machine for SALE

We at Life Scientific, Inc. are pleased to inform you that we have available a second hand Filling and Capping machine for Bellows Bottles.

The machine that we have was only preowned by LF of America and is manufactured by Comas. The machine was designed to fill LF of America’s Bellows bottles but it can be easily modified to handle other types of packaging.

 

The machine has a capacity of filing and capping 1.500 units per hour or 25 units per minute. It uses a vibratory feeder that sources the starwheel with bellow bottles. Another feeder moves the caps to the second star wheel. The filler is easily customizable and can be modified to fill powders.

The machine filling range starts from 2ml and up to 10ml and it’s carried out with a piston filling system.

This machine and packaging type is great for packaging powders (hemostatic) and drugs for vaginal/rectal usage. The machine can be upgraded to close the containers with tamper-evident cap.

After capping, the filled units are loaded onto a conveyor that adds the opportunity for coating the packaging on the bottom.

 

The Machine that we have was built in 2003 and has filled several million units and has only been operated in the LF of America ISO 8 Cleanroom.

 

Call 800-829-5741 to inquire about pricing and to obtain additional info on the product.

 

Popular New Liquid Packaging Trends in 2018

 

Contract filling and packaging solutions for liquids cover everything from food and non-food substances to over-the-counter (OTC) medications, pharmaceuticals, and more. The large size of different companies in need of these services has introduced new liquid packaging trends that are now being embraced by companies around the world.

Turnkey packaging solutions and multi-layer containers are two such examples commonly found in the current market. Both of these are direct responses to consumer demands and prove that the company selling the product is listening to their customers. Let’s examine all of the latest liquid packaging trends by covering the different benefits each individual trend offers.

The Rise of Turnkey Solutions

Turnkey solutions are becoming the norm for pharmaceutical companies in need of packaging their medications and OTC products. Contract packagers have evolved into a multi-billion dollar industry and their growth is only projected to increase year to year. This is a direct result of their all-in-one services that not only achieve the desired results but at a reduced cost. In other words, it is the better investment for growing companies.

Key benefits include:

  • Cost-reduction
  • Scalability
  • Quality assurance
  • More eco-friendly
  • Maximum value
  • Standard regulation compliance

Tip: Since turnkey solutions are among new liquid packaging trends, more companies are trying to quickly adapt. Choose your turnkey partner by verifying their history and looking for a proven track record of success first.

Creative Custom Packaging Designs

Knowing the consumer market is key when deciding on the package design. For example, organic items have been the preferred choice for consumers across most industries. This preference has revealed a simple pattern in labeling. In essence, the more modest and natural the packaging seems, the more appealing it is to customers.

Other packaging and label preferences include:

  • Functionality (Is it portable/ sealable/ recyclable/ etc.?)
  • Clear / transparency (Can you view the product through the container)
  • Eco-friendly (Does it reduce overall environmental impact)
  • Vintage labeling (Can you revive an older design for nostalgic appeal?)

Tip: The most important aspect to deciding on the packaging design and labeling is to know who you are marketing it to. Bold is not always better and a minimal design strategy can save you money.

Embracing New Technology

The improved capabilities of automated contract filling machines are equally economical and practical. Why potentially risk damaging your product during the filling process when it is unnecessary? The temperature when sealing can damage or negatively affect the product’s quality. Moreover, more companies are in need of small batch product sizes than ever before.

Contract filling services using injection molding technology during the blow, fill, seal process eliminate this risk and new, automated contract filling machines are capable of both full-scale and small batch production. What this means is you can eliminate paying excessive labor costs if you need to.

To learn more about the advantages of contract filling using injection molding, check out Contract Filling Equipment for more information.

 

To discuss these liquid packaging trends or to speak with someone about the advantages of using a turnkey partner connect with us or contact LF of America today.

A member of our team will be more than happy to find the perfect packaging solution that brings your company into its next phase of success.

 

JVNW Pharmaceutical Vessels

The processing of sterile and non-sterile liquids, such as blood plasma have specific purity requirements that can only be achieved with great technical skill and experience. Preparation and pressure vessels from JVNW are built to meet all standards and ensure that our customers ‘central process components’ have competitive advantages. The surfaces of JVNW’s preparation and pressure vessels are ground and polished, and as required, electro-polished. All welds are smoothed to the current GMP-/ FDA-standards and exclude even the smallest cleaning dead spaces.

All vessels can be supplied as stand-alone equipment (stationery or mobile) or as automated process units delivered as fully-functional modules installed on-site that include: agitators; homogenizers; metering and regulating technology; control units; valves and pipe connections. Options for hazardous environments are also available.

JVNW provides high quality storage and transportation vessels made of stainless steel. Each vessel is designed to the specific customer´s requirements. JVNW builds full scrape vessels with off-set turbines, dual motion full scrape tanks with counter-rotating turbine agitators and bottom sweep mix tanks. Fixed position spray-balls are custom drilled to match each tank and are tested for complete Sterilization-In-Place.

The Most Efficient Unit Dose Packaging Machine Available

 

 

 

 

LF of America offers their brand new PENTAFIL unit dose packaging machine that is capable of filling, sealing, and packing liquids for a variety of different industries. While LF provides contract packaging services for orders small and large and are able to create custom packaging, being part of the Internationally renowned Lameplast Group enables LF to assist companies worldwide. Our latest filling and sealing unit dose packaging machine is named the PentaFill A25. Its impressive capabilities include filling as many as 125 vials between the sizes of 0.33-1.0 ml per minute and 115 vials between the sizes of 2.0-10.0 ml per minute. As such, this efficiency is top of the market and perfect for preparing large distribution orders.
For smaller orders, we utilize a similar, comparable machine named the PentaFill A10.

For huge production lines, We would recommend the PentaFill Twin 25 that is capable to double the performance of the Automated PentaFill A25. The new Twin 25 machine is suitable for Contract filling facilities. These fillers are using injection molding technology combined with the blow, fill, and seal process to give users many added benefits. The best contract packaging companies use the flexibility and efficiency of these automated packaging systems to their advantage. The PentaFill Twin A25 is capable of matching the production output of a BFS machine thus making it perfect for contract fillers.

LF’s unit-dose and automated liquid packaging systems use injection mold technology instead of the “Blow Fill Seal” process. Injection mold technology offers companies various benefits unmatched by blow fill seal machines.

Bonfiglioli Engineering unveiled the brand new SAIL – SMART AUTOMATED INSPECTION LABORATORY for pharmaceutical applications.

Earlier today, Bonfiglioli during the opening hours of this year’s Achema Expo in Frankfurt, Germany unveiled their latest product for the pharma applications. It is capable of performing multiple in line inspections on the same package container. By design it features in line leak detection, visual container inspection and laser analysis.

To learn more about the Smart Automated Inspection Laboratory – SAIL give us a call or contact MarkoV@Lsi1.com

Bonfiglioli Engineering will be attending ACHEMA 2018 trade fair.

 

What makes this year exceptional is the world premiere of a revolutionary product in the inspection field, which will enable the pharmaceutical companies and laboratories to reach an unrivaled competitive advantage never seen before, will take place during the exhibition.

You’ll just have to come and visit Bonfig at Booth C70 – Hall 3.1 by following the “Flexible Production” indications to discover the Bonfiglioli Engineering extraordinary innovation of 2018.

More teasers of the product that will be unveiled at the ACHEMA can be found here: http://www.bonfiglioliengineering.com/news/achema-2018

 

 

Fedegari will be exhibiting their latest developments on contamination control to help customers achieving cost-effectiveness with the best performances in pharma manufacturing.

You will be able to see the integration of different Fedegari processes and technologies, as Fedegari has developed fully integrated robotized solutions for different customers world-wide helping them to achieve the best performances and increasing cost-effectiveness.

Be prepared… you will be pleasantly surprised by this exclusive Italian manufacturer, that has prepared a show that you’ll cherish forever.

For this Achema, Bruno has created an exclusive menu for Fedegari. Bruno’s special dishes express his creativity through the quality of carefully selected ingredients: just as Fedegari does, everyday, when we build our engineered process equipment.

See more about Fedegari’s show roadmap at: https://www.achema.fedegari.com/

Curious? Come and visit Fedegari in Frankfurt, Hall 6.1 – Booth B6

 

Lameplast Group, the parent network of LF of America will be settling in Hall 1.1 D48.

Lot of innovations are waiting for you: new primary plastic containers, the brand new models of Pentafill Filling & Sealing Machines, the global services dedicated to pharmaceutical industries and the newest products ready for the distribution.

A great addition to Lameplast’s services is the new filling department for sterile products with fully-automated filling and packaging lines has been opened, set in Boca Raton Florida. The eco-friendly department has been built according to the best process technologies available, and is currently being reviewed for FDA compliance. The new US based camp should be an exact copy of the Italy based contract filling facility that houses a ISO 5 compliant cleanroom, suitable for aseptic automated filling in their COC Farmaceutici plant in Modena, Italy.

LF is an exceptional company and what makes them unique on the market is the fact that they offer Product Development as part of their services. The actual in lab product development main intent is to improve the flow and specification of the product by customizing it to fit the packaging and delivery method emphasized by LF & Lameplast.

Don’t’ miss them!

 

FLEXIBLE ISOLATION TECHNOLOGY INTEGRATED TO FILLING LINES by Fedegari for BSM

 

Berkshire Sterile Manufacturing (US) can be considered the unique CMO that incorporates 100% isolator technology to the filling lines utilizing state-of-the-art equipment. This technology allows to remove the risk of human contamination from the filling and formulation process as highly suggested by FDA, EMEA and other regulatory bodies. Fedegari has proudly collaborated with BSM on engineering a cost-effective and innovative solution that helps pharma industries to advance their product candidate into the pre-clinical or clinical setting.

The result of BSM-Fedegari collaborative innovation is an isolator based filling system that is able to fill the following primary containers: bulk glass vials, pre-sterilized nested vials (glass and plastic) and syringes (glass and plastic), pre-sterilized nested cartridges (glass and plastic), and custom containers (glass and plastic). The system works with both liquid and lyophilized products and the primary containers do not have to be exposed to hydrogen peroxide before entering the isolator.

 

 

Flexible Isolation technology totally integrated to the filling lines

BSM flexible clinical scale aseptic filling system does not restricts the choice of the container and has been considered a revolutionary solution by pharma manufacturers.‘Isolator-based ‘flex’ lines capable of multiple containers have been used by some industries, but most are unable to accommodate bulk glass vials and some require previous treatment with vapour hydrogen peroxide for all primary container packaging,’ said BSM CEO Shawn Kinney.

 

‘With this project BSM is definitely one of our most forward-looking customers. I hope that the experiences we are doing together will enable pharmaceutical manufacturing to reach new efficiency standards’ commented Giuseppe Fedegari, President of Fedegari Group.

“We are pleased to provide to our clients and our future clients the best available technology for their sterile manufacturing requirements”, stated BSM CEO Shawn Kinney.

 

BSM COMPLETES VALIDATION OF STATE-OF-THE-ART ISOLATOR

Berkshire Sterile Manufacturing (BSM) has just completed the installation and qualification of its Freeze Dryer IMA Lyomax 3 connected to BSM’s Fedegari Isolator Line. The last step to complete this innovative project will now provide BSM clients the highest levels in sterility assurance. The qualification involved extensive IOQ’s of the equipment, validation of the SIP and CIP and media qualifications that utilized three complete loads. The validation involved BSM’s Colanar Flexible Filler, capable of filling vials, syringes and cartridges on the same line. BSM completed the isolator qualification with over 12,000 units/run in triplicate with filling duration’s of over 60 hours per run.

CUTTING EDGE TECHNOLOGIES GUARANTEE COST-EFFECTIVENESS

The Berkshire Corporate Center (US) is equipped with cutting edge manufacturing technologies – including Fedegari process equipment – such as isolators, flexible sterile filling equipment, modern cleanroom and terminal steam sterilization capabilities to manufacture sterile drugs.

BSM’s Fedegari autoclave, for example, has the capability to terminally sterilize syringes, bags, vials and ampules with a 20,000 unit load capacity. The autoclave has internal heat exchangers that can be used to warm the chamber by putting steam through prior to starting a cycle. This eliminates the condensation that normally occurs on the walls of the chamber during standard heat up with common autoclaves in the market.

 

To speed up turnaround times BSM’s autoclave is also equipped to use the heat exchangers with cold water to cool the load while pulling vacuum to dry the load. Less condensation of steam increases efficacy of the sterilization process while also reducing time of the product or equipment in the autoclave.

 

The complete data of the case study and a photo gallery showcasing Fedegari’s latest Isolation technology can be found here: https://www.fedegari.com/en/berkshire-sterile-completes-validation-of-flexible-isolator/

 

MesaLabs Manual Cap Torque Analyzer

 

The Sure Torque Series of Manual Cap Torque Analyzers are designed to measure application and removal torque of bottle caps up to 50 lbFin [5.65 Nm]. They feature adjustable posts that effectively grip a broad range of container shapes and sizes, while optional flat and adjustable jaws are available for unique profiles.

The ST-H0X Manual Tester is recognized by its rugged aluminum design, and simple, intuitive operation allow for use in laboratory and production environments.

Mesa Labs’ Manual Cap Torque Testers are known for their class-leading accuracy of ±0.3% and blazingly fast sampling rate of 7,000 Hz which ensure reliable and consistent test results, even in quick-action applications.

The ST Series includes a range of sophisticated productivity-enhancing features, including USB, RS-232, Mitutoyo, and analog outputs, automatic data output and zeroing upon cap removal, memory storage for 1,000 readings, pass/fail indicators and outputs, and more.

Password protection is provided to prevent unauthorized changes to settings and calibration.

The ST Series of analyzers include MESURTM Lite data acquisition software. MESURTM Lite tabulates continuous or single point data. Data stored in the unit’s memory can also be downloaded in bulk.

Another important aspect of this product is the one-click export to Excel for further data manipulation, which makes the ST-H0X compliant with the FDA 21 CFR Part 11.

Interested in seeing this equipment or other torque testers in action, please get in touch with our regional representatives and we’ll get you on our agenda.